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\ No newline at end of file diff --git a/.smart-env/multi/00工作_2026年_中试平台建设_中试基地制造资源补充分析报告_中试基地制造资源需求分析报告编制_未命名_md.ajson b/.smart-env/multi/00工作_2026年_中试平台建设_中试基地制造资源补充分析报告_中试基地制造资源需求分析报告编制_未命名_md.ajson index 7eca724..20c0210 100644 --- a/.smart-env/multi/00工作_2026年_中试平台建设_中试基地制造资源补充分析报告_中试基地制造资源需求分析报告编制_未命名_md.ajson +++ b/.smart-env/multi/00工作_2026年_中试平台建设_中试基地制造资源补充分析报告_中试基地制造资源需求分析报告编制_未命名_md.ajson @@ -1,2 +1,10 @@ -"smart_sources:00工作/2026年/中试平台建设/中试基地制造资源补充分析报告/中试基地制造资源需求分析报告编制/未命名.md": null, \ No newline at end of file +"smart_sources:00工作/2026年/中试平台建设/中试基地制造资源补充分析报告/中试基地制造资源需求分析报告编制/未命名.md": null, +"smart_sources:00工作/2026年/中试平台建设/中试基地制造资源补充分析报告/中试基地制造资源需求分析报告编制/未命名.md": 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整机系统与验证工艺需求题组#五、通用逆向思考题：设计妥协与制造约束","lines":[335,348],"size":359,"outlinks":[],"class_name":"SmartBlock","last_embed":{"hash":"4xrchh","at":1776736525086}}, +"smart_blocks:00工作/日志/2026/4月/2026-04-19.md#D. 整机系统与验证工艺需求题组#五、通用逆向思考题：设计妥协与制造约束#Q8. 目前是否存在一些您认为更理想的设计方案，但由于现有工艺、设备、检测或试验能力不足，不得不做了“设计妥协”或“设计冗余”？【开放题，必答】": 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\ No newline at end of file diff --git a/.smart-env/multi/2026-04-24_md.ajson b/.smart-env/multi/2026-04-24_md.ajson new file mode 100644 index 0000000..1e37666 --- /dev/null +++ b/.smart-env/multi/2026-04-24_md.ajson @@ -0,0 +1,2 @@ + +"smart_sources:2026-04-24.md": {"path":"2026-04-24.md","last_embed":{"hash":null},"embeddings":{},"last_read":{"hash":"1cdrunn","at":1777251302683},"class_name":"SmartSource","last_import":{"mtime":1776993841876,"size":95,"at":1777251302683,"hash":"1cdrunn"},"blocks":{"#":[1,3]},"outlinks":[],"task_lines":[]}, \ No newline at end of file diff --git a/.trash/2026-04-22.md b/.trash/2026-04-22.md new file mode 100644 index 0000000..a66e33f --- /dev/null +++ b/.trash/2026-04-22.md @@ -0,0 +1,5 @@ +周一工装检测、碳纤维缠绕 +周二上午小荷材料填报 +碳纤维缠绕文件修订、标准下载 +中试项目需求会议 +周三上午MW级项目例会 diff --git a/00工作/2026年/中试平台建设/中试基地制造资源补充分析报告/中试基地制造资源补充分析报告.md b/00工作/2026年/中试平台建设/中试基地制造资源补充分析报告/中试基地制造资源补充分析报告.md index b513e2c..2884f95 100644 --- a/00工作/2026年/中试平台建设/中试基地制造资源补充分析报告/中试基地制造资源补充分析报告.md +++ b/00工作/2026年/中试平台建设/中试基地制造资源补充分析报告/中试基地制造资源补充分析报告.md @@ -7,3 +7,6 @@ 5、委外转自制可行性评估、经济性评估 6、资源缺口测算 7、投资建议 + + + diff --git a/00工作/2026年/中试平台建设/中试基地制造资源补充分析报告/会上修改版.md b/00工作/2026年/中试平台建设/中试基地制造资源补充分析报告/会上修改版.md new file mode 100644 index 0000000..611965f --- /dev/null +++ b/00工作/2026年/中试平台建设/中试基地制造资源补充分析报告/会上修改版.md @@ -0,0 +1,160 @@ + +中试基地制造资源需求分析报告 + + + + + + + + + + + +研究院工艺技术部、辐畅电气事业部 +2026年4月 + +中试基地制造资源需求分析报告 +一、工作目标 +中试基地在科研产品研制与项目运行工作中成效显著，为贯彻落实关于中试基地运行总结与后续工作推进会议中的工作部署，面向轴向磁通及高速永磁同步电机等新产品的中试工艺验证和小批量试制需求，对既有制造资源现状进行调研，分析识别关键环节资源缺口和能力短板，为后续资源配置及能力建设提供依据。 +二、中试产品任务需求分析 +根据2026年中试项目清单，当前纳入中试基地统筹推进的相关项目共19项，其中与轴向磁通相关研发项目共2项、超高速永磁同步电机相关研发项目共5项（涡电相关研发项目共3项，其他共2项），（需与研发开会研讨）增加宏观发展趋势的输入。 +表1 2026中试项目清单（轴向磁通、超高速永磁同步电机相关） +序 项目名称 项目级别 项目类别 产品类型 试制内容 +1 低空飞行器13N·m/kg轴向磁通电机设计工艺协同优化及样机研制 公司重点 产品开发 轴向磁通 300Nm样机4台； +定转子部件共20件。 +2 低空飞行器用高转矩密度轴向磁通电机研制 公司重大 产品开发 轴向磁通 样机7台。 +3 低空涡电混动飞行器1MW/20900rpm发电机产品研制 公司重点 产品开发 涡电 1MW 20900rpm发电机样机2台； +利兹线验证方案定子2个。 +4 航空用高刚度轴系液体直冷高速高功率密度永磁发电机关键技术研究 中车课题 产品开发 涡电 300kw/20900rpm后续样机优化改造； +油冷散热器优化开发。 +5 微燃机起发电机电源系统平台开发 公司重点 产品开发 涡电 后续样机优化； +控制器样机2台。 +6 MW级超高速永磁电机关键技术研究 公司重大 产品开发 工业驱动 0.15mm点胶铁心、0.15mm自粘铁心、0.1mm自粘铁心、 +0.15mm焊接铁心； +叠绕组利兹线圈（2台）； +发卡绕组利兹线圈（1台）； +配套工装； +永磁转子3个、碳纤维护套缠绕、水冷铝机座3个、 +前后端盖3套。 +7 超高功率密度永磁电机关键技术研究 部门级 技术研究 工业驱动 50kw高功率密度样机3台。 +根据上表可以将2026年关于轴向磁通及高速永磁同步电机的中试项目拆解为以下制造任务： +表2 2026中试制造任务拆解 +序号 图号 产品 所需数量 +1 300Nm轴向磁通电机 4 +2 250Nm轴向磁通电机 7 +3 1MW涡电 2 +4 300kw优化样机 +5 MW级3万转 1 +6 50kw高功率密度 3 +三、中试基地既有制造资源总体情况 +3.1中试基地既有设备资源(中试口暂时给不出) +表3 中试基地既有设备资源盘点 +序 资源名称 型号规格 数量 主要服务工序 共用情况 备注 +1 +2 +3 +4 +5 +6 +7 +四、典型产品现状分析 +4.1轴向磁通电机 +4.1.1工艺路线 +4.1.2制造资源现状 +（表分定子、转子、组装） +序号 工序 方案分支 工序 +类型 所需设备 规格 既有设备是否适用 现有设备数量 需求设备数量 备注 +1 硅钢片下料 铁钴合金冲片 委外 冲床 否 手动裁剪后冲压下料 +2 硅钢片下料 无取向 +冲片 委外 自动冲压流水线 否 全自动下料 +3 方片粘接 / 委外 烘炉 是 + 方片粘接 / 委外 油压机 +4 切割 / 委外 线切割机 否 +5 铁心倒角 / 委外 / 是 +6 线圈绕制 圆线 自制 绕线机 是 +7 利兹线 委外 绕线机 是 需优化绕线机，自制可行性待验证 +8 绝缘检测 / 自制 综合测试台 是 +9 水道内环装配 烘炉 +10 气密检测 气密检测仪 是 + 水阻检测 水阻检测仪 +11 带绕组定子铁心与支架装配 / 自制 / +12 定子并头焊接 / 自制 感应焊机 是 +13 装配整形 / 自制 / +14 定子检测 / 自制 综合测试台 是 +15 绝缘处理 浸漆 自制 VPI设备、烘炉 是 +16 滴漆 委外 滴漆设备、烘炉 否 +17 水阻检测 水阻检测仪 +18 +19 铁心卷绕成型 委外 +20 预热除湿 委外 +21 加热固化 委外 +22 铁心钻孔 委外 +23 铁心磨削 / 委外 平面磨床 否 +24 卷绕铁心与转子盘装配 自制 / +25 磁钢装配和 +固定 / 自制 / / +26 转子盘灌胶 / 自制 / / +27 转子圆筒和D、N端转子盘热套 / 自制 烘炉 是 +28 转子圆筒和N端转子盘热套 / 自制 烘炉 是 +29 转轴安装 / 自制 / / +30 双转子动平衡 / 自制 动平衡机 是 +31 D端转子盘与转子圆筒拆卸 / 自制 / / +32 D端轴承热套 +33 轴承挡圈装配 +34 定转子合装 烘炉、KBK +37 旋变装配 +表4 轴向磁通电机制造资源现状（不涉及设备的项点进行合并） +4.2径向磁通高速永磁同步电机 + + +4.2.1工艺流程 +4.2.2制造资源现状 +序号 工序 方案分支 工序 +类型 涉及工艺装备 既有设备是否适用 备注 +1 隔磁环1安装 / 自制 烘炉 +2 磁钢粘接 / 自制 / +3 隔磁环2热套 / 自制 烘炉 +4 磁钢精磨外圆 / 自制 数控外圆磨床 + 钢护套套装 / 自制 烘炉、压力机 +5 碳纤维缠绕 / 委外 碳纤维缠绕工作站 +6 轴承档精加工 / 自制 数控车床、数控外圆磨床 +7 端面齿精加工 / 委外 设备待确认 + 整体充磁 / 自制 充磁机 +9 转子动平衡 / 自制 动平衡机 +10 法兰拆卸 / +11 轴承装配 / 自制 感应加热台 +12 轴承压装 +13 轴承预紧 +14 传动端端盖装配 / +15 端盖装配 / +16 线圈制作 散线 绕线机 + 线圈制作 利兹成型 绕线机、涨形机、（加热设备） +17 嵌线并头 散线 / + 嵌线并头 利兹成型 星点焊机（去漆膜）、电阻焊机（并头） 没有电阻焊机 +18 电气检测 综合测试台 + 绝缘处理 VPI浸漆设备、静烘炉、旋转烘炉 +19 +20 机座热套 烘炉、KBK +21 引出线焊接 感应焊机 +22 电气检测 综合测试台 +23 定子屏蔽套装配 / +24 气密检测 气密测试仪 +25 定子端盖总成加工 委外 精密内圆磨床（设备待确定） +26 非传动端端盖装配 +27 总装配 KBK +五、中试基地建设要求对标 +表9 省级中试基地建设设备及场地要求对标情况 +序 对标要求拆解 现状 是否满足 备注 +1 具有必要的中试场地条件、验证设备 xxx +2 具备独立的场地 +3 中试场地及配套设施面积不低于2000平方米 +4 具备专业的中试生产线设备、中试生产过程质量控制检测和产品性能检测设备 +5 设备原值在1000万元以上 +6 拥有能够提供数据模拟、应用场景、工艺改进、样品试制、临床应用、产品示范等的中试线 二选一 +7 至少已开展对外中试项目20项 +六、中试基地制造资源缺口分析 +6.1设备需求清单 +6.2资源补充的可行性及必要性分析 +七、后续工作计划 + \ No newline at end of file diff --git a/00工作/2026年/中试平台建设/中试基地制造资源补充分析报告/提纲版.md b/00工作/2026年/中试平台建设/中试基地制造资源补充分析报告/提纲版.md new file mode 100644 index 0000000..97d1523 --- /dev/null +++ b/00工作/2026年/中试平台建设/中试基地制造资源补充分析报告/提纲版.md @@ -0,0 +1,215 @@ +中试基地制造资源需求分析报告 + +研究院工艺技术部、辐畅事业部 +2026年4月 +中试基地制造资源需求分析报告 +一、工作目标 +中试基地在科研产品研制与项目运行工作中成效显著，为贯彻落实关于中试基地运行总结与后续工作推进会议中的工作部署，面向轴向磁通及高速永磁同步电机等新产品的中试工艺验证和小批量试制需求，对既有制造资源现状进行调研，分析识别关键环节资源缺口和能力短板，为后续资源配置及能力建设提供依据。 +二、中试产品任务需求分析 +根据2026年中试项目清单，当前纳入中试基地统筹推进的相关项目共19项，其中与轴向磁通相关研发项目共2项、超高速永磁同步电机相关研发项目共5项（涡电相关研发项目共3项，其他共2项）。 +表1 2026中试项目清单（轴向磁通、超高速永磁同步电机相关） +序 项目名称 项目级别 项目类别 产品类型 试制内容 +1 低空飞行器13N·m/kg轴向磁通电机设计工艺协同优化及样机研制 公司重点 产品开发 轴向磁通 样机4台； +定转子部件共20件。 +2 低空飞行器用高转矩密度轴向磁通电机研制 公司重大 产品开发 轴向磁通 样机7台。 +3 低空涡电混动飞行器1MW/20900rpm发电机产品研制 公司重点 产品开发 涡电 1MW 20900rpm发电机样机2台； +利兹线验证方案定子2个。 +4 航空用高刚度轴系液体直冷高速高功率密度永磁发电机关键技术研究 中车课题 产品开发 涡电 300kw/20900rpm后续样机优化改造； +油冷散热器优化开发。 +5 微燃机起发电机电源系统平台开发 公司重点 产品开发 涡电 后续样机优化； +控制器样机2台。 +6 MW级超高速永磁电机关键技术研究 公司重大 产品开发 工业驱动 0.15mm点胶铁心、0.15mm自粘铁心、0.1mm自粘铁心、 +0.15mm焊接铁心； +叠绕组利兹线圈（2台）； +发卡绕组利兹线圈（1台）； +配套工装； +永磁转子3个、碳纤维护套缠绕、水冷铝机座3个、 +前后端盖3套。 +7 超高功率密度永磁电机关键技术研究 部门级 技术研究 工业驱动 50kw高功率密度样机3台。 +三、典型产品现状分析 +3.1轴向磁通电机 +3.1.1工艺路线 + + +3.1.2制造资源现状 +表2 轴向磁通电机制造资源现状 +序号 工序 方案分支 工序 +类型 所需设备 既有设备是否适用 备注 +1 硅钢片下料 铁钴合金冲片 委外 冲床及模具 否 手动裁剪后冲压下料 +2 无取向 +冲片 委外 自动冲压流水线及模具 否 全自动下料 +3 方片粘接 / 委外 / 是 +4 切割 / 委外 线切割机 否 +5 铁心倒角 / 委外 / 是 +6 线圈绕制 圆线 自制 绕线机 是 +7 利兹线 委外 绕线机 是 需优化绕线机 +8 绝缘检测 / 自制 绝缘检测仪 是 +9 水道内环装配 +10 气密 水阻 +检测 +11 带绕组定子铁心与支架装配 / 自制 / +12 定子并头焊接 / 自制 感应焊机 是 +13 装配整形 / 自制 / +14 定子检测 / 自制 绝缘检测仪 是 +15 绝缘处理 浸漆 自制 VPI设备、烘炉 是 +16 滴漆 委外 滴漆设备、烘炉 否 +17 水阻检测 +18 N端轴承装配 +19 铁心卷绕成型 +20 预热除湿 +21 加热固化 +22 铁心钻孔 +23 铁心磨削 / 委外 平面磨床 否 +24 卷绕铁心与转子盘装配 +25 磁钢装配和 +固定 / 自制 / / +26 转子盘灌胶 / 自制 / / +27 转子圆筒和D端转子盘热套 / 自制 烘炉 是 +28 转子圆筒和N端转子盘热套 / 自制 烘炉 是 +29 转轴安装 / 自制 / / +30 双转子动平衡 / 自制 动平衡机 是 +31 D端转子盘与转子圆筒拆卸 / 自制 / / +32 D端轴承热套 +33 轴承挡圈装配 +34 定转子合装 +35 带N端转子盘的转子圆筒装配 +36 轴承外盖装配 +37 旋变装配 +38 例行试验 +3.1.2工序能力评估 +表3 轴向磁通电机各工序能力评估 +序号 工序 方案分支 工序 +类型 准备时间 制造周期/时间 理论节拍 能力判断 +1 硅钢片下料 铁钴合金冲片 委外 X天 / +2 无取向 +冲片 委外 +3 方片粘接 / 委外 +4 切割 / 委外 +5 铁心倒角 / 委外 +6 线圈绕制 圆线 自制 +7 利兹线 委外 +8 绝缘检测 / 自制 +9 水道内环装配 / +10 气密 水阻 +检测 / +11 带绕组定子铁心与支架装配 / 自制 +12 定子并头焊接 / 自制 +13 装配整形 / 自制 +14 定子检测 / 自制 +15 绝缘处理 浸漆 自制 +16 滴漆 委外 +17 水阻检测 / +18 N端轴承装配 / +19 铁心卷绕成型 / +20 预热除湿 / +21 加热固化 / +22 铁心钻孔 / +23 铁心磨削 / 委外 +24 卷绕铁心与转子盘装配 +25 磁钢装配和 +固定 / 自制 +26 转子盘灌胶 / 自制 +27 转子圆筒和D端转子盘热套 / 自制 +28 转子圆筒和N端转子盘热套 / 自制 +29 转轴安装 / 自制 +30 双转子动平衡 / 自制 +31 D端转子盘与转子圆筒拆卸 / 自制 +32 D端轴承热套 / +33 轴承挡圈装配 / +34 定转子合装 / +35 带N端转子盘的转子圆筒装配 / +36 轴承外盖装配 / +37 旋变装配 / +38 例行试验 / +3.2高速永磁同步电机 +3.2.1工艺流程 +3.2.2制造资源现状 +表4 高速永磁同步电机制造资源现状 +序号 工序 方案分支 工序 +类型 涉及工艺装备 既有设备是否适用 备注 +1 隔磁环1安装 +2 磁钢粘接 +3 隔磁环2热套 +4 磁钢精磨外圆 +5 碳纤维缠绕 +6 轴承档精加工 +7 端面齿精加工 +8 法兰装配 +9 转子动平衡 +10 法兰拆卸 +11 内油封装配 +12 轴承压装 +13 轴承预紧 +14 传动端端盖装配 +15 端盖装配 +16 线圈绕制 +17 嵌线并头 +18 电气检测 +19 VPI浸漆、烘焙 +20 机座热套 +21 引出线压接 +22 电气检测 +23 定子屏蔽套装配 +24 气密检测 +25 定子端盖总成加工 +26 非传动端端盖装配 +27 定转子合装 +28 附件装配 +29 例行试验 +30 表面漆 +31 收尾交出 +32 包装发运 +3.2.2工序能力评估 +表5 高速永磁同步电机各工序能力评估 +序号 工序 方案分支 工序 +类型 准备周期 制造周期/时间 理论节拍 能力判断 +1 隔磁环1安装 / 委外 +2 磁钢粘接 / 委外 +3 隔磁环2热套 / 委外 +4 磁钢精磨外圆 / 自制 +5 碳纤维缠绕 / +6 轴承档精加工 / +7 端面齿精加工 / 自制 +8 法兰装配 / 自制 +9 转子动平衡 / 自制 +10 法兰拆卸 / 自制 +11 内油封装配 / +12 轴承压装 / +13 轴承预紧 / +14 传动端端盖装配 / +15 端盖装配 / +16 线圈绕制 / +17 嵌线并头 / 委外 +18 电气检测 +19 VPI浸漆、烘焙 / 自制 +20 机座热套 / 自制 +21 引出线压接 / 自制 +22 电气检测 / 自制 +23 定子屏蔽套装配 / 自制 +24 气密检测 / 自制 +25 定子端盖总成加工 / 自制 +26 非传动端端盖装配 / +27 定转子合装 / +28 附件装配 / +29 例行试验 / +30 表面漆 / +31 收尾交出 / +32 包装发运 / +3.3典型产品中试能力评估 +根据工序制造节拍评估表及工艺流程图，可以估算出各典型产品的试制能力。 +表6 典型产品中试能力评估 +序 产品对象 典型制造周期 瓶颈工序 能力情况 +1 轴向磁通电机 Xx天 xxx 偏紧张 +2 高速永磁同步电机 Xx天 xxx 基本满足 +3 +四、中试基地制造资源缺口分析 +4.1设备缺口 +4.2配套资源缺口 +4.3试验验证缺口 +4.4缺口问题成因分析 +4.5资源补充必要性分析 +五、中试基地制造能力建设建议 +5.1短期措施 +5.2中期措施 +5.3长期措施 +六、结论这样写还缺什么内容或者逻辑上还存在什么问题 \ No newline at end of file diff --git a/00工作/2026年/中试平台建设/中试基地制造资源补充分析报告/辐畅版.md b/00工作/2026年/中试平台建设/中试基地制造资源补充分析报告/辐畅版.md new file mode 100644 index 0000000..e13b551 --- /dev/null +++ b/00工作/2026年/中试平台建设/中试基地制造资源补充分析报告/辐畅版.md @@ -0,0 +1,206 @@ +中试及低空经济电机制造能力建设项目汇报材料 +（202604） +1.概况 +1.1.背景 +为进一步掌握轴向磁通电机、飞轮储能电机、高速电机的核心技术，提升中试电机的试制效率与质量，缩短新技术产业化落地周期，降低生产成本，巩固公司在高端电机领域的市场竞争力，推进轴向磁通电机、飞轮储能电机、高速电机及中试电机的试制能力建设势在必行。 +根据公司2026年第4期总经理办公会第五条“加快推进新型电磁实验室、轴向磁通等关键能力建设”及研究院2026第12号会议纪要第4条“工艺技术部联合辐畅电气事业部，围绕轴向磁通电机、超高速永磁同步电机等新产品，以满足中试核心工艺技术需求为导向，编制并输出中试基地制造资源补充分析报告”的要求，辐畅电气事业部编审完成此方案。 +1.2.界定 +轴向磁通电机是指磁场方向与电机转轴平行（轴向）的永磁电机，区别于传统径向磁通电机的径向磁场结构。与传统电机相比，其具有功率密度高、转矩密度大、效率高、体积小、重量轻、散热性能优等突出优势，广泛应用于航空航天、新能源汽车驱动、工业伺服等对空间、重量、效率要求严苛的领域。 +飞轮储能电机是飞轮储能系统的核心机电能量转换部件，通常采用高速永磁电机结构，通过电机驱动飞轮转子高速旋转实现电能-机械能的存储与释放。其核心特点为响应速度快、充放电次数无限制、寿命长、无污染，是支撑电网调峰调频、提升新能源消纳能力、保障关键负荷供电可靠性的核心装备，广泛应用于电力储能、轨道交通、数据中心、应急电源等领域。 +高速永磁电机是指转速较高（通常超过10000r/min），且采用永磁体产生磁场的电机。与传统电机相比，它具有功率密度大、效率高、体积小、重量轻等优点。 +中试试制是指在电机产品完成实验室研发、样机试制后，在规模化量产前开展的小批量、多批次工艺验证与试生产环节。其核心目标是验证产品设计的工艺性、生产流程的合理性、设备工装的适配性，完成工艺优化、成本核算、质量管控体系搭建，为产品规模化量产提供成熟的工艺方案与技术支撑，是连接研发与量产的关键桥梁。 +2.生产能力现状 +2.1.转子 +辐畅电气事业部转子制作位于C付2栋K-N柱，目前可实现转子铁心叠压、套轴、磁钢装配、焊接、转子动平衡等工序制作，已规划在A6栋进行高速电机转子自制能力提升，项目完成后将具备转轴护套精加工、磁钢粘接、转子磁钢外圆加工、护套装配、磁轴承组件、护套焊接、磁轴承组件焊接、碳纤维护套缠绕、转子整体精加工等能力。 +1）轴向磁通电机转子制作 + +轴向磁通电机转子制作工艺路线图 +因设备及场地受限，轴向磁通电机转子铁心无法自制，采购成品。 +2）飞轮储能电机转子制作 + +事业部目前仅有50kg和300kg动平衡机，飞轮储能转子质量均较大（其中1.25MW飞轮储能电机转子重量5.1t），需委外进行转子动平衡。 +3）高速电机转子制作 +目前，A6高速永磁电机转子生产线已开始建设，建成后将覆盖各型分段圆柱式-合金钢护套转子、表贴式-合金钢护套转子、表贴式-碳纤维护套转子的研制和批量生产，适用高速永磁转子尺寸范围：长度≤2060mm、直径≤Φ530mm，适用转子质量范围：≤1000kg。基本覆盖常规高速电机转子制作。 +4）中试试制电机转子制作 +根据中试项目组提供的2026年中试项目清单如下，属于轴向磁通和高速电机类型，转子制作无其他新技术。 +序 项目名称 项目级别 项目类别 试制内容 产品类型 +1 低空飞行器13N·m/kg轴向磁通电机设计工艺协同优化及样机研制 公司重点 产品开发 300Nm样机4台； +定转子部件共20件。 轴向磁通 +2 低空飞行器用高转矩密度轴向磁通电机研制 公司重大 产品开发 样机7台。 轴向磁通 +3 低空涡电混动飞行器1MW/20900rpm发电机产品研制 公司重点 产品开发 1MW 20900rpm发电机样机2台； +利兹线验证方案定子2个。 高速电机 +4 航空用高刚度轴系液体直冷高速高功率密度永磁发电机关键技术研究 中车课题 产品开发 300kw/20900rpm后续样机优化改造； +油冷散热器优化开发。 高速电机 +5 MW级超高速永磁电机关键技术研究 公司重大 产品开发 0.15mm点胶铁心、0.15mm自粘铁心、0.1mm自粘铁心、 +0.15mm焊接铁心； +叠绕组利兹线圈（2台）； +发卡绕组利兹线圈（1台）； +配套工装； +永磁转子3个、碳纤维护套缠绕、水冷铝机座3个、 +前后端盖3套。 高速电机 +6 超高功率密度永磁电机关键技术研究 部门级 技术研究 50kw高功率密度样机3台。 高速电机 + +2.2.定子 +根据今年来公司轴向磁通、飞轮储能、高速电机、新工艺电机进行统计分析，按照绕组类型分为散嵌、成型、利兹、发卡，其中散嵌、成型绕组技术较为成熟，多用于常规高速电机、飞轮电机中。利兹绕组在高功率密度和高转速电机中效果明显，可以更好地解决高频应用下趋肤效应和邻近效应、显著降低交流损耗、提升电机效率和功率密度，在高速电机、低空经济领域已得到验证使用，将成为未来新型电机主要发展方向，发卡绕组曹曼丽更高、损耗低，试验于对功率密度、效率要求高的场合。定子绝缘处理方面：轴向磁通电机为增加绝缘强度与挂漆量，使用浸漆和滴漆两次绝缘处理；磁轴承电机中轴磁定子因结构限制及整体性要求，绝缘处理方式均为灌封处理。 +定子结构类型、绝缘处理方式和尺寸规格信息如下表。 +序 产品 电压 重量kg 绕组类型 绝缘处理方式 类型 +1 3ED23 / / 散嵌绕组 有机硅绝缘漆＋滴漆 轴向磁通 +2 3ED23 / / 利兹绕组 有机硅绝缘漆＋滴漆 轴向磁通 +3 3E645 380V 64 散嵌绕组 环保漆 飞轮储能 +4 3EC83 690V 254 成型绕组 有机硅绝缘漆 飞轮储能 +5 3EC87 740V 1682 成型绕组 有机硅绝缘漆 飞轮储能 +6 3ED58 680 360 成型绕组 有机硅绝缘漆 飞轮储能 +7 3E483 380V 237 散嵌绕组 环保漆 高速 +8 3E515 2000V 602 成型绕组 有机硅绝缘漆 高速 +9 5Y086 / / 利兹成型 有机硅绝缘漆 高速 +10 3EC81 380V 22 散嵌绕组 灌封 高速 +轴磁定子 +11 3EC82 380V 13 散嵌绕组 灌封 高速 +轴磁定子 +12 3EC34 900V 787 利兹成型 环保漆 新型 +13 3EB64 415 75 发卡绕组 涂覆 新型 +14 3E879 280V 0.5 散嵌绕组 滴漆 新型 +15 3L162 8000V / 利兹绕组 高压VPI浸漆＋灌封 新型 +16 3EC33 / / 散嵌绕组 灌封 新型 + +辐畅电气事业部定子制作位于C付2栋K-O柱，目前可实现散嵌绕组的绕线，具备散嵌、成型、利兹成型线圈的嵌线能力，圆线及小匝数利兹线去漆膜，各类线圈引线焊接能力。 +但发卡绕组、利兹成型绕组为成品采购，大尺寸多根数利兹线无法去漆膜，在定子绝缘处理方面，VPI浸漆、定子滴漆、灌封、涂覆均为委外，高压电机的电气检测工序（8000V以上）需委外，制作周期长、成本高。 +2.3.组装 +目前永磁电机组装制作位于G-K柱，可实现常规项目电机（轴向磁通电机、高速电机）的定子热套机座、轴承装配、旋变调零、定转子合装、整机气密等工序，但无法满足10t以上飞轮储能电机组装。 +2.4.试验 +事业部现有三块独立试验平台，试验资源包括：450kW试验电源、2MW试验电源、300kW直流电源，可满足常规永磁电机例行试验需求。 +因无地坑以及高压电源，无法满足飞轮储能电机、高速电机例行试验需求。 +3.产能预测 +2023-2027年统计与预测（台） +序 产品类别 2023年 +实际 2024年 +实际 2025年 +实际 2026年 +预测 2027年 +预测 备注 +1 轴向磁通电机 0 0 4 20 45 +2 飞轮储能电机 0 0 10 20 50 +3 高速电机 60 195 300 750 1500 流体气浮 磁浮 +4 中试电机 0 0 5 25（含部件） / + +4.资源需求分析 +4.1.建设范围 +转子：新建转子生产线覆盖轴向磁通电机转子卷绕铁心制作、磁钢充磁，轴向磁通电机的研制和批量生产。 +定子：新建定子生产线覆盖高速电机、飞轮储能电机、低空经济及新型前言新技术电机的研制和批量生产，适用于多种绕组类型（散嵌绕组、发卡绕组、利兹绕组）和多种绝缘处理方式（浸漆、滴漆、灌封）。能力搭建后，可实现利兹绕组、发卡绕组定子工序制作，可满足浸漆、滴漆、灌封多种绝缘处理方式需求。最终建设形成公司多种类小批量新型绕组定子关键核心工序自制能力。 +组装： +试验： +4.2.工序设备资源需求 +按照中试基地项目定子制作工艺流程梳理各工序所需设备资源要求如下表。 +序 分类 工序 所需设备 现状 备注 +1. 转子 转轴加工 车床 +2. 磨床 +3. 镗床 无 用于空心轴加工 +4. 滚齿机 无 用于转轴花键加工 +5. 端面铣齿机 无 用于涡电项目转轴端面齿加工 +6. 卷绕铁心制作 卷绕机 无 用于轴向磁通卷绕铁心（自粘）制作 +7. 烘炉 +8. 油压机 +9. 冲片加工 激光切割机/冲床 无 用于定转子冲片切割 +10. 线切割机 无 +11. 铁芯叠压 油压机 现仅有20t油压机，需200t油压机，提升大功率电机定子铁芯叠压能力 +12. 天车 +13. 转子套轴 油压机 +14. 烘炉 +15. 磁钢装配 磁钢装配机 无 用于提升磁钢装配效率，适用批量产品 +16. 磁钢粘接 / +17. 转子弧键焊接 TIG焊机 +18. 磁钢固定 浸漆罐 无 现转子浸漆委托尚驱生产 +19. 烘炉 无 +20. 碳纤维缠绕工作站 用于碳纤维转子缠绕，A6产线已规划，待采购 +21. 油压机 用于钢套转子热套 +22. 烘炉 +23. 灌胶机 无 用于转子磁钢灌封固定 +24. 真空箱 无 +25. 烘箱 无 +26. 转子加工 车床 用于磁钢磨削、磁轴承部件加工等 +27. 磨床 +28. 转子充磁 充磁机 用于转子整体充磁，A6产线已投产 +29. 转子部件焊接 焊机 +30. 动平衡 动平衡机 目前仅有50kg/300kg规格 +需提升300kg以上大转子制作能力 +31. 悬臂吊 +32. 定子 定子铁心制作 激光切割机/冲床 无 用于轴向磁通电机定子铁心制作 +33. 烘炉 +34. 油压机 +35. 线切割机 无 +36. 磨床 +37. 铝合金机座制作 MIG焊机 公司不具备铝合金焊接能力 +38. 加工 牵引电机事业部具备 +39. 烘炉 用于热处理 +40. 散嵌线圈制作 绕线机 +41. 成型线圈制作 绕线机 用于成型绕组，轨道具备 +42. 打砂机 +43. 涨型机 +44. 包带机 +45. 电气检测 双臂直流电桥 +46. 微欧计 无 用于大功率（电阻值小）定子电阻测量 +47. 综合测试台 用于绝缘性能测试 +48. 高压耐压仪 无 提升高压（2000V以上）电机制作能力 +49. 定子绝缘处理 浸漆罐 无 现定子浸漆委托尚驱生产 +50. 烘炉 无 +51. 真空灌胶机 无 用于定子灌封处理 +52. 真空箱 无 +53. 烘箱 无 +54. 自动滴漆设备 无 用于定子滴漆，设备含加热炉 +55. 发卡定子制作 发卡定子打样线 无 用于发卡定子打样 +56. 组装 定子热套 烘炉 +57. 翻身台 无 用于大型定子（飞轮储能）翻身 +58. 机座检测 水压机 用于水冷机座热套后检测 +59. 水阻测量箱 用于轴向磁通定子浸漆后检测 +60. 轴承装配 感应加热器 用于轴承加热 +61. 定转子合装 天车 用于飞轮储能电机 +62. KBK 用于常规小电机 +63. 天车 +64. 地坑 用于飞轮储能电机组装 +65. 翻身台 无 用于大型定子（飞轮储能）翻身 +66. 旋变调零 旋变调零仪 +67. 高精度旋变调零仪 无 用于高精度调零需求电机，可用于动态调零，减除上试验台动态调零工序 +68. 气密检测 泄露检测仪 压力仅做到0.5-0.6Mpa +69. 高压泄露检测仪 无 用于高速电机气密检测 +70. 试验 试验设备 电源系统 目前仅有抵押电源（690V），需高压电源用于飞轮储能及高速电机 +71. 控制系统 +72. 通风系统 用于高速风冷电机的出厂试验 +73. 油润滑系统 用于高温油电机试验，提升试验能力 +74. 冷却系统 +75. 隔音设备 无 用于隔断试验台噪声 +76. 地坑 无 用于高速电机、飞轮储能电机例行试验 +77. 吊运 天车 目前仅有10t天车 +78. 检测 检测 激光跟踪仪 无 用于飞轮项目、大功率高速电机物料检测 +4.3.设备明细及配套设施 +新增设备需求如下表所示。 +新增设备需求表 +序 分类 新增设备 预估数量 规格型号 投资估算 +（万元） 说明 +1. 转子工序 镗床 1 用于空心轴加工 +2. 滚齿机 1 用于转轴花键加工 +3. 端面铣齿机 1 用于涡电项目转轴端面齿加工 +4. 卷绕机 1 用于轴向磁通卷绕铁心（自粘）制作 +5. 激光切割机 1 用于定转子冲片切割 +6. 线切割机 1 用于轴向磁通定子铁心加工 +7. 油压机 1 200t 现仅有20t油压机，需200t油压机，提升大功率电机定子铁芯叠压能力 +8. 磁钢装配机 1 用于提升磁钢装配效率，适用批量产品 +9. 浸漆罐 1 用于定转子浸漆 +10. 烘炉 1 +11. 灌胶机 1 用于转子磁钢灌封固定 +12. 真空箱 1 +13. 烘箱 1 +14. 动平衡机 1 2t 用于大功率高速电机转子动平衡 +15. 1 10t 用于飞轮储能电机转子动平衡 +16. 定子工序 自动滴漆设备 1 用于定子滴漆，设备含加热炉 +17. 发卡定子打样线 1 用于发卡定子打样 +18. 微欧计 1 用于大功率（电阻值小）定子电阻测量 +19. 高压耐压仪 1 提升高压（2000V以上）电机制作能力 +20. 组装工序 翻身台 1 用于大型定子（飞轮储能）翻身 +21. 地坑 1 用于飞轮储能电机组装 +22. 高精度旋变调零仪 1 用于高精度调零需求电机，可用于动态调零，减除上试验台动态调零工序 +23. 高压泄露检测仪 1 用于高速电机气密检测 +24. 试验工序 电源系统 目前仅有抵押电源（690V），需高压电源用于飞轮储能及高速电机 +25. 隔音设备 1 用于隔断试验台噪声 +26. 地坑 1 用于高速电机、飞轮储能电机例行试验 +27. 天车 目前仅有10t天车 +28. 检测 激光跟踪仪 1 用于飞轮项目、大功率高速电机物料检测 \ No newline at end of file diff --git a/00工作/日志/2026/4月/2026-04-13.md b/00工作/日志/2026/4月/2026-04-13.md new file mode 100644 index 0000000..1234009 --- /dev/null +++ b/00工作/日志/2026/4月/2026-04-13.md @@ -0,0 +1,2 @@ +定酒店 +查看路线 diff --git a/00工作/日志/2026/4月/2026-04-15.md b/00工作/日志/2026/4月/2026-04-15.md new file mode 100644 index 0000000..d094e46 --- /dev/null +++ b/00工作/日志/2026/4月/2026-04-15.md @@ -0,0 +1,4 @@ +仿真技术研究工作计划分解 +==集团工业控制系统转型升级相关工作== +研发宏观技术发展趋势调研 +小荷计划材料填报 diff --git a/00工作/日志/2026/4月/2026-04-16.md b/00工作/日志/2026/4月/2026-04-16.md new file mode 100644 index 0000000..df6e521 --- /dev/null +++ b/00工作/日志/2026/4月/2026-04-16.md @@ -0,0 +1,2 @@ +个人征信报告 +![[个人信用报告.pdf]] \ No newline at end of file diff --git a/00工作/日志/2026/4月/2026-04-18.md b/00工作/日志/2026/4月/2026-04-18.md new file mode 100644 index 0000000..55dbd81 --- /dev/null +++ b/00工作/日志/2026/4月/2026-04-18.md @@ -0,0 +1,6 @@ + +给四棱说周一要缠绕 +联系邱华林说要做样件 +新工装绘制 +宏观趋势问卷调研 +做作业 diff --git a/00工作/日志/2026/4月/2026-04-19.md b/00工作/日志/2026/4月/2026-04-19.md new file mode 100644 index 0000000..a9d821d --- /dev/null +++ b/00工作/日志/2026/4月/2026-04-19.md @@ -0,0 +1,382 @@ +下面是一版**可直接放入问卷星/飞书问卷/金数据**的结构草案，按“基础信息—通用趋势—模块分流—设计妥协—采购建议—结语”设计。核心控制原则是：**每人只答自己模块相关问题，预计 5–8 分钟完成**。 + +前沿引导词主要围绕轴向磁通电机的结构复杂性、轴向力稳定性、冷却难题，以及超高速永磁电机的转子强度、护套损耗、温升、动平衡和轴承支承等制造风险设置；近年文献也持续关注 AFPM 的机械结构、冷却和轴向力问题，以及高速永磁转子碳纤维护套、转子损耗和高速支承技术。([科学直通车](https://www.sciencedirect.com/science/article/pii/S2090447924004726?utm_source=chatgpt.com "Advancements in axial flux permanent magnet machines ...")) + +--- + +# 轴向磁通电机及超高速永磁同步电机未来三年工艺需求调研问卷 + +## 一、卷首语 + +各位研发同事您好： + +本次调研面向公司未来三年重点发展的**轴向磁通电机**和**超高速永磁同步电机**，希望从研发设计端提前了解下一代产品在性能指标、结构方案、材料选择、制造精度和验证条件等方面的演进方向。 + +工艺提前介入，并不是为了限制设计思路，而是希望在设计真正提出前，提前识别“哪些方案未来可能做不出来、做不稳、做不经济”，提前布局新工艺、新设备和验证能力，尽量避免未来出现“设计已经确定，但制造能力卡脖子”的问题。我们希望通过本次调研，把研发端一些看似“天马行空”的先进设计，尽可能转化为后续可验证、可制造、可批量化的工艺路线。 + +本问卷预计用时 **5–8 分钟**。请您结合本人负责模块和未来产品设想，尽量填写真实判断和潜在需求。开放题无需写得很长，关键词、方向、典型场景均可。 + +--- + +## 二、基础信息与跳题逻辑 + +### Q1. 您所属的事业部是？【单选，必答】 + +A. 流体装备事业部 +B. 辐畅事业部 +C. 平台与技术研发部 +D. 其他：______ + +--- + +### Q2. 您当前主要负责的技术模块是？【单选，必答，用于跳题】 + +A. 定子设计/电磁方案/绕组/绝缘/定子冷却 +B. 转子设计/磁钢/护套/转子强度/转子装配 +C. 轴承与支承系统/转子动力学 +D. 整机系统/热管理/结构集成/试验验证 +E. 多模块均涉及，请选择最主要方向：______ + +**跳题逻辑：** + +|选择模块|后续进入题组| +|---|---| +|A 定子|进入“定子工艺需求题组”| +|B 转子|进入“转子工艺需求题组”| +|C 轴承|进入“轴承与支承系统工艺需求题组”| +|D 整机系统|进入“整机系统与验证工艺需求题组”| +|E 多模块|先选最主要方向，进入对应题组；其他模块可在最后补充| + +--- + +### Q3. 您未来三年主要涉及的产品方向是？【多选，必答】 + +A. 轴向磁通电机 +B. 超高速永磁同步电机 +C. 两者均涉及 +D. 暂不确定，但可能涉及相关平台技术 + +--- + +### Q4. 您对相关产品未来三年的参与阶段主要是？【多选】 + +A. 前期概念设计 +B. 详细设计 +C. 样机研制 +D. 试验验证 +E. 小批量/中试导入 +F. 问题整改与可靠性提升 + +--- + +## 三、通用趋势判断题 + +### Q5. 您判断未来三年，相关产品最可能明显提升或突破的技术指标有哪些？【半开放，多选+补充】 + +请选择您认为最重要的 3 项，并尽量填写目标趋势或大致范围。 + +|指标方向|是否选择|未来三年可能趋势/目标值/判断依据| +|---|---|---| +|更高转速极限|□|______| +|更高功率密度/转矩密度|□|______| +|更高效率/更低损耗|□|______| +|更高温升约束/更极端热管理|□|______| +|更窄气隙/更高装配精度|□|______| +|更高电频率/更高开关频率适配|□|______| +|更高可靠性寿命要求|□|______| +|更轻量化/更小体积|□|______| +|更低噪声/振动|□|______| +|其他：______|□|______| + +**引导词：** +例如超高速永磁同步电机可能涉及更高线速度、转子护套强度裕度、磁钢涡流损耗、转子临界转速、动平衡等级、轴承温升；轴向磁通电机可能涉及极窄轴向气隙、盘式转子端面跳动、轴向电磁力、定子高槽满率、扁平化冷却结构、双转子/单定子装配一致性等。 + +--- + +### Q6. 从研发角度看，未来三年最可能给制造带来挑战的设计变化是什么？【开放题，必答】 + +请列出 1–3 项您认为最可能出现、且对制造工艺提出新要求的设计变化。 + +填写格式建议： +**设计变化/新方案：****；可能带来的制造难点：****；希望工艺提前验证的内容：____。** + +**引导词：** +新材料、新磁钢结构、高强度护套、更薄硅钢片/钴铁材料、SMC软磁复合材料、PCB绕组、扁线/箔绕组、整体灌封、高导热绝缘体系、极窄气隙装配、高速动平衡、真空含浸、激光焊接、精密涂胶、低损耗叠压、复合冷却结构等。 + +--- + +### Q7. 如果明年只能优先建设 1–2 项工艺能力，您认为最应该提前布局什么？【半开放，必答】 + +请填写您认为最值得投入的新工艺、新设备或验证能力。 + +|建议优先布局方向|对应产品|解决的问题|紧迫程度| +|---|---|---|---| +|方向1：______|□轴向磁通 □超高速永磁 □两者|______|□高 □中 □低| +|方向2：______|□轴向磁通 □超高速永磁 □两者|______|□高 □中 □低| + +**引导词：** +例如高张力碳纤维缠绕设备、高速转子超速试验台、高精度全自动动平衡机、真空压力浸漆/VPI设备、高导热树脂真空灌封设备、定子自动绕线及整形设备、SMC压制与热处理设备、轴向磁通端面跳动检测设备、三坐标/圆跳动/气隙一致性检测装备、油冷/气冷热管理试验平台等。 + +--- + +## 四、模块专属题组 + +--- + +# A. 定子模块工艺需求题组 + +### A1. 未来三年，您认为定子结构或绕组方案会有哪些变化？【开放题，必答】 + +请结合您负责的产品，说明可能采用的新结构、新材料或新制造方式。 + +**引导词：** +轴向磁通方向可考虑：高槽满率集中绕组、扁线绕组、箔绕组、PCB绕组、无铁芯/有铁芯定子、SMC软磁复合材料压制、分瓣式定子铁芯、定子模块化拼装、高导热灌封、端部高度压缩、轴向薄型化绝缘结构。 +超高速永磁方向可考虑：薄规格低损耗硅钢片、钴铁材料、低损耗叠压工艺、高频绝缘体系、耐局放绝缘、VPI真空压力浸漆、高导热槽楔/灌封材料、定子水冷/油冷夹套、绕组端部固定及抗振工艺。 + +--- + +### A2. 这些定子设计变化，对现有制造能力可能提出哪些新要求？【半开放，必答】 + +请至少填写 1 项。 + +|可能的新要求|当前是否具备|需要补充的工艺/设备/检测能力| +|---|---|---| +|更高槽满率绕线或嵌线|□具备 □部分具备 □不具备 □不清楚|______| +|更高绝缘耐温/耐压/耐局放能力|□具备 □部分具备 □不具备 □不清楚|______| +|更高导热灌封或浸漆质量|□具备 □部分具备 □不具备 □不清楚|______| +|更高铁芯叠压/压制精度|□具备 □部分具备 □不具备 □不清楚|______| +|更复杂冷却结构制造|□具备 □部分具备 □不具备 □不清楚|______| +|其他：______|□具备 □部分具备 □不具备 □不清楚|______| + +**引导词：** +自动绕线机、扁线成型设备、激光剥漆/焊接设备、铜排焊接设备、VPI真空压力浸漆设备、真空灌封设备、定子端部整形工装、SMC粉末压制模具、铁芯低损耗叠压设备、绝缘耐压/局放测试设备、导热系数测试设备等。 + +--- + +### A3. 针对轴向磁通电机，您认为定子制造最需要提前验证的问题是什么？【仅 Q3 选择轴向磁通/两者时显示】 + +A. 高槽满率绕线可制造性 +B. 定子轴向厚度和端部高度控制 +C. SMC软磁压制及后处理 +D. PCB绕组或扁平化绕组工艺 +E. 高导热树脂灌封及气泡控制 +F. 分瓣定子拼装精度 +G. 其他：______ + +请补充说明：______ + +--- + +### A4. 针对超高速永磁同步电机，您认为定子制造最需要提前验证的问题是什么？【仅 Q3 选择超高速永磁/两者时显示】 + +A. 高频低损耗铁芯材料及叠压工艺 +B. 绕组绝缘耐温、耐压、耐局放能力 +C. 油冷/水冷结构与定子集成制造 +D. 高导热浸漆/灌封工艺 +E. 端部绕组抗振固定 +F. 高速电机定子NVH及模态稳定性 +G. 其他：______ + +请补充说明：______ + +--- + +# B. 转子模块工艺需求题组 + +### B1. 未来三年，您认为转子结构、磁钢方案或护套方案会有哪些变化？【开放题，必答】 + +请结合产品方向，说明可能采用的新方案及其制造难点。 + +**引导词：** +超高速永磁方向可考虑：表贴式磁钢、内嵌式磁钢、分段磁钢、斜极/分块降涡流结构、碳纤维护套、钛合金/高强合金护套、过盈装配、热套/冷装、磁钢精密粘接、整体充磁、转子超速验证、高速动平衡、转子端环或压环激光焊接。 +轴向磁通方向可考虑：盘式转子、Halbach阵列、扇形磁钢拼装、双转子结构、磁钢防脱落结构、转子盘端面跳动控制、轴向气隙一致性、轻量化背铁、复合材料转子盘、磁钢自动贴装及胶层厚度控制。 + +--- + +### B2. 对于超高速永磁转子，您认为现有工艺最可能卡在哪些环节？【仅 Q3 选择超高速永磁/两者时显示，半开放】 + +请选择 1–3 项，并补充具体担忧。 + +|风险环节|是否选择|具体担忧/希望验证内容| +|---|---|---| +|碳纤维护套张力控制与固化一致性|□|______| +|护套过盈量设计与装配工艺|□|______| +|磁钢粘接强度与胶层一致性|□|______| +|高速动平衡精度|□|______| +|超速试验与安全防护|□|______| +|转子涡流损耗与温升控制|□|______| +|整体充磁或分段充磁工艺|□|______| +|端环/压环焊接及热影响控制|□|______| +|其他：______|□|______| + +**引导词：** +高张力碳纤维缠绕设备、预浸带缠绕、湿法缠绕、激光原位固化、热压固化炉、高精度动平衡机、超高速转子试验仓、磁钢自动点胶贴装设备、胶层厚度检测、磁钢分段降涡流方案、转子温升红外/无线测温、整体充磁夹具、护套过盈装配专用工装等。 + +--- + +### B3. 对于轴向磁通转子，您认为最需要提前验证的制造问题是什么？【仅 Q3 选择轴向磁通/两者时显示】 + +A. 转子盘平面度/端面跳动控制 +B. 极窄气隙下的转子装配一致性 +C. 磁钢阵列定位与粘接可靠性 +D. Halbach或扇形磁钢自动装配 +E. 轻量化转子盘强度与变形控制 +F. 转子动平衡与轴向力波动 +G. 磁钢防脱落及高速甩脱风险 +H. 其他：______ + +请补充说明：______ + +**引导词：** +端面跳动检测设备、自动贴磁钢设备、转子盘精密磨削/车削、胶层厚度控制、视觉定位装配、磁钢防错装夹具、转子盘动平衡设备、轴向气隙在线测量、双转子同轴度装配工装、磁钢固化夹具等。 + +--- + +### B4. 如果未来转子设计性能继续提升，您希望工艺部门优先补齐哪类验证能力？【半开放，必答】 + +A. 材料与胶粘剂验证 +B. 磁钢装配与保持力验证 +C. 护套强度与过盈装配验证 +D. 高速动平衡与振动验证 +E. 超速试验与失效防护验证 +F. 温升与冷却验证 +G. 其他：______ + +请说明具体需求：______ + +--- + +# C. 轴承与支承系统工艺需求题组 + +### C1. 未来三年，您认为轴承与支承系统会向哪些方向演进？【开放题，必答】 + +请结合转速、寿命、温升、振动、润滑和可靠性要求进行判断。 + +**引导词：** +高速永磁方向可考虑：高速陶瓷球轴承、空气轴承、箔片轴承、磁悬浮轴承、油气润滑、喷油冷却、轴承预紧力控制、轴承座热变形控制、转子临界转速避让、轴承-转子系统联合动平衡。 +轴向磁通方向可考虑：轴向电磁力引起的轴承附加载荷、双转子轴向力平衡、轴向刚度控制、轴承游隙控制、端面跳动与轴向窜动控制、热膨胀引起的气隙变化。 + +--- + +### C2. 您认为现有装配与检测能力是否能支撑未来更高转速/更窄气隙的轴承系统？【半开放，必答】 + +|能力项|当前判断|需要补充的内容| +|---|---|---| +|轴承安装同轴度控制|□满足 □部分满足 □不满足 □不清楚|______| +|轴承预紧力控制|□满足 □部分满足 □不满足 □不清楚|______| +|转子临界转速验证|□满足 □部分满足 □不满足 □不清楚|______| +|高速振动测试|□满足 □部分满足 □不满足 □不清楚|______| +|润滑/冷却验证|□满足 □部分满足 □不满足 □不清楚|______| +|轴向窜动/气隙变化检测|□满足 □部分满足 □不满足 □不清楚|______| + +**引导词：** +轴承压装力监控设备、预紧力测量工装、高速转子试验台、转子动力学测试平台、振动噪声采集系统、轴承温升测试系统、油气润滑试验平台、磁悬浮控制测试平台、气隙在线检测传感器等。 + +--- + +### C3. 在未来设计中，是否可能出现因轴承或支承能力不足而限制整机性能的情况？【开放题，必答】 + +请说明可能限制的指标和原因。 + +填写格式建议： +**限制指标：****；原因：****；希望工艺/试验侧提前准备：____。** + +**引导词：** +最高转速、临界转速裕度、轴承温升、寿命、振动、噪声、润滑稳定性、轴向窜动、气隙稳定性、轴承装配一致性、转子不平衡量控制等。 + +--- + +# D. 整机系统与验证工艺需求题组 + +### D1. 未来三年，整机系统层面最可能出现哪些新的集成难点？【开放题，必答】 + +请从热、结构、电磁、流体、振动、装配和试验验证角度说明。 + +**引导词：** +超高速永磁方向可考虑：高频驱动适配、转子温升、定转子热膨胀、冷却油路/气路集成、机壳轻量化、高速密封、噪声振动、超速防护、整机联调安全。 +轴向磁通方向可考虑：极窄轴向气隙、轴向力平衡、双转子装配、盘式结构热变形、端面跳动控制、紧凑冷却通道、扁平化机壳、系统级装配基准统一等。 + +--- + +### D2. 从整机角度看，您认为未来最需要工艺提前参与的阶段是？【半开放，必答】 + +A. 概念方案阶段 +B. 初样设计阶段 +C. 样机装配阶段 +D. 试验验证阶段 +E. 小批量导入阶段 +F. 售后问题整改阶段 + +请说明原因：______ + +**引导词：** +例如极窄气隙装配方案需要在设计初期确定基准体系；高速转子安全试验需要提前规划防护设施；油冷结构需要提前验证加工可达性、密封可靠性和清洁度控制；双转子轴向磁通结构需要提前定义装配顺序、检测基准和端面跳动控制方法。 + +--- + +### D3. 您认为现有试验与检测条件最缺哪类能力？【半开放，必答】 + +请选择 1–3 项。 + +A. 高速/超高速拖动试验能力 +B. 超速试验及防爆安全能力 +C. 高温、高转速、高负载联合验证能力 +D. 冷却系统流量、压降、温升测试能力 +E. NVH振动噪声测试能力 +F. 极窄气隙/端面跳动/同轴度检测能力 +G. 电机-控制器-负载系统联调能力 +H. 可靠性寿命试验能力 +I. 其他：______ + +请补充具体需求：______ + +--- + +## 五、通用逆向思考题：设计妥协与制造约束 + +### Q8. 目前是否存在一些您认为更理想的设计方案，但由于现有工艺、设备、检测或试验能力不足，不得不做了“设计妥协”或“设计冗余”？【开放题，必答】 + +请尽量举 1 个具体例子。 + +填写格式建议： +**理想设计方案：****；受限的制造/设备能力：****；当前采取的妥协方案：****；如果工艺能力补齐后可带来的收益：****。** + +**引导词：** +例如因动平衡精度不足而降低最高转速；因碳纤维护套张力控制不足而增加护套厚度或安全系数；因磁钢装配精度不足而放宽气隙或增加结构余量；因定子绕线能力不足而降低槽满率；因灌封导热能力不足而降低功率密度；因SMC压制能力不足而放弃某类轴向磁通定子方案；因试验台能力不足而无法验证极限转速或极限温升。 + +--- + +## 六、明年设备采购与工艺预研建议 + +### Q9. 请您推荐 1 项最值得明年立项采购或预研的设备/工艺平台。【半开放，必答】 + +|项目|填写内容| +|---|---| +|建议名称|______| +|对应产品|□轴向磁通电机 □超高速永磁同步电机 □两者均适用| +|对应模块|□定子 □转子 □轴承 □整机 □检测/试验| +|主要解决问题|______| +|不建设的风险|______| +|期望达到的能力|______| +|使用频次判断|□高 □中 □低| +|紧迫程度|□明年必须 □1–2年内需要 □3年内储备| + +**引导词：** +高张力碳纤维缠绕及固化平台、超高速转子动平衡设备、超速试验仓、SMC压制与热处理平台、轴向磁通定子自动绕线/灌封设备、高导热灌封验证平台、激光焊接/剥漆/铜排连接设备、极窄气隙装配检测平台、油冷/气冷热管理试验平台、轴承预紧与高速支承验证平台等。 + +--- + +### Q10. 是否愿意后续参与 20–30 分钟访谈，进一步说明您的设计设想和工艺需求？【单选】 + +A. 愿意 +B. 可以，但需结合时间安排 +C. 暂不方便 +D. 其他：______ + +如愿意，请填写姓名/联系方式：______ + +--- + +## 七、结语 + +感谢您的填写。本次调研结果将主要用于公司未来三年工艺预研路线图、关键制造能力建设和明年设备采购预算论证。我们会优先关注研发端认为“未来一定会用到、但当前制造能力可能不足”的方向，提前开展工艺验证、设备调研和试制条件建设，尽量让工艺能力走在产品设计前面，为研发方案落地提供支撑。 \ No newline at end of file diff --git a/00工作/日志/2026/4月/2026-04-22.md b/00工作/日志/2026/4月/2026-04-22.md new file mode 100644 index 0000000..86e9b1a --- /dev/null +++ b/00工作/日志/2026/4月/2026-04-22.md @@ -0,0 +1,7 @@ +周一工装检测、碳纤维缠绕 +周二上午小荷材料填报 +碳纤维缠绕文件修订、标准下载 +中试项目需求会议 +周三上午MW级项目例会 +周三下午碳纤维缠绕评审 +周四出差 diff --git a/00工作/日志/2026/4月/2026-04-26.md b/00工作/日志/2026/4月/2026-04-26.md new file mode 100644 index 0000000..a2db0b6 --- /dev/null +++ b/00工作/日志/2026/4月/2026-04-26.md @@ -0,0 +1 @@ +![[管理统计方法与应用作业.png]] \ No newline at end of file diff --git a/00工作/日志/日志图片缓存/个人信用报告.pdf b/00工作/日志/日志图片缓存/个人信用报告.pdf new file mode 100644 index 0000000..ceb1b6a Binary files /dev/null and b/00工作/日志/日志图片缓存/个人信用报告.pdf differ diff --git a/2026-04-24.md b/2026-04-24.md new file mode 100644 index 0000000..af31972 --- /dev/null +++ b/2026-04-24.md @@ -0,0 +1,3 @@ +紧固件交流 +螺纹成型后热处理450Mpa±54.2Mpa +热处理后螺纹成型560Mpa±88.5Mpa \ No newline at end of file diff --git a/管理统计方法与应用作业.png b/管理统计方法与应用作业.png new file mode 100644 index 0000000..d46160e Binary files /dev/null and b/管理统计方法与应用作业.png differ